Ultrasonic vibration turning to increase the deposition efficiency of a silica-based sol-gel coating

Magnesium alloys are attracting more and more attention for producing temporary prosthetic devices thanks to their bioresorbable characteristics in human environment. However, they present a reduced corrosion resistance to body fluids, which still limits their applications to a great extent. One possible way to increase the corrosion performances is to coat the device with a suitable coating that provides a barrier to the body fluids corrosion. In this work, Ultrasonic Vibration Turning (UVT) is used to create a surface texture to the AZ31 magnesium alloy with the aim of improving the surface wettability and therefore helping subsequent coating deposition. The obtained results showed that the surface texture induced by UVT contributed to increase the surface wettability of approximately 17% compared to the conventional turning case, regardless of the adopted cutting parameters. The UVT texture proved to improve the efficiency of the coating deposition since the thickness of the deposited sol-gel coating was increased when applied to UVT surfaces, especially at the lowest depth of cut and highest cutting speed that contributed to generate deeper dimples.