Uncertainty of CT dimensional measurements performed on metal additively manufactured lattice structures

Metal parts with controlled lattice structures can effectively be produced via additive manufacturing (AM) technologies. However, one of the critical aspects of metal AM products is the dimensional and geometrical accuracy. X-ray computed tomography (CT) can be applied to enable advanced control methods that are fundamental for improving the geometrical characteristics and the quality of complex metal AM parts. In this work, Ti6Al4V lattice structures produced by laser powder bed fusion were analysed using a metrological X-ray CT system. Two different approaches for determining the uncertainty of dimensional measurements based on the CT reconstructed volumes were implemented and compared: the “substitution method” and the “multiple measurements” approach. Advantages and limitations of both approaches are identified and discussed.