Use of Waste Calcium Carbonate in Sustainable Cement

The quest for a new-generation concrete, designed to be compatible with the need of mitigating the effect of greenhouse gas emissions on the climate, has prompted applied research to define a broad range of low-CO2 cement-based materials. While minimizing CO2 emissions is a goal of the utmost importance, research into sustainable building materials must also tackle the issue of raw material depletion (including limestone, clay and aggregate deposits, as well as water resources) in favor of secondary raw materials. One possible solution is that of minimizing the impact of quarrying by a circular economy approach that envisages the reuse of waste from stone extraction and processing. It is estimated that 200 Mt waste are produced by the stone industry worldwide each year. This includes slurries obtained from the quarrying, cutting and polishing of marble, which can be used as a source of calcium carbonate, alternative to primary limestone. This contribution illustrates the use of waste calcium carbonate, obtained from marble slurry (waste marble, WM), in sustainable cement materials alternative to Portland cement. The possibility of exploiting locally available resources is explored, and the effect of WM additions up to 50% by total mass on the macroscopic properties is investigated experimentally. It is shown that binders with adequate fresh and hardened state properties can be obtained by moderate additions of WM, which greatly enhances the environmental performance by reducing the amount of primary resources used in the mix. By reducing the amount of thermally treated clay in alkali-activated blends, the use of WM also results in a net decrease of the embodied energy.