Energy performance of water strip modules for industrial heating in real operation conditions: Steady-state and CFD analyses

The objective of this study is the theoretical evaluation of the energy performance of a radiant strips heating system fed with hot water by varying the operating conditions. First, the convective coefficients and the heating power (both convective and radiant parts) of the heating system are evaluated in steady-state conditions by simulating heat exchange similar to real operating conditions (such as the presence of a ventilation system, the opening of doors, windows, or skylights, etc.), in comparison with the nominal data. To carry out this preliminary assessment, different references in the scientific literature are considered with respect to experimental measurements and numerical simulations for similar applications. The steady-state analysis revealed that the increase in the overall yield of the heating strips, compared to the data measured according to the EN 14,037 standard, is in the order of 30%. Afterward, a CFD analysis is reported to dynamically study the effect of the above-mentioned typical situations of real operation of the system in industrial sheds. The CFD analysis confirms that the presence of constant air exchange leads to an improvement of more than 30% in the performance of the water strip system. The main conclusion is that designing the water strip system following the EN 14,037 standard probably will oversize the industrial heating plant.